Enter your plant's numbers. See exactly what your current OEE losses cost, and what fixing them would put back in your pocket.
All figures in USD. Adjust the sliders to match your operation.
Estimate: hourly revenue ÷ 60
World class is 85%+. SME average is 60 to 70%.
Reference: Easy OEE Professional at $129 USD/month ($1,548 USD/year, 5 lines).
All three are measurable. All three are recoverable.
Unplanned downtime. Breakdowns, changeovers that ran long, material starvation, waiting on operators or maintenance.
Speed losses. Micro-stops too short to log, running below ideal rate, equipment wear slowing the line down.
Scrap and rework. Parts that don't meet spec the first time and either get tossed or have to be fixed.